Definition of Composites- A composite is - "a solid material which is composed of two or more substances having different physical characteristics and in which each substance retains its identity while contributing desirable properties to the whole." (Merriam-Webster)
A common composite material is reinforced concrete. The rebar is the reinforcement, and the cement is the matrix material.
Advanced Composites- The two substances used in "Advanced Composites" are a Fiber reinforcement and a Resin matrix. These two materials are combined either in-process (wet-layup) or purchased with resin already impregnated into the fiber (prepreg).
Quatro only uses prepreg material because of the controlled consistency and performance advantages over "wet" processed materials.
- Common Fiber Reinforcements
- Common Resins
- Epoxy
- Polyester & Vinylester
- Cynate Esters
- Nylon
- Prepreg
- Fiber is "preimpregnated" with resin
- The resin is slightly tacky but is uncured (B-staged).
- Material is purchased in roll form.
- Material is cured by exposing to elevated temperatures and pressures.
- Common forms include unitape and fabric.
- Quatro chooses to use prepreg exclusively because the resin-to- fiber ratio is carefully controlled.
- Material is stored in a freezer to keep the resin from "advancing".
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